When a Tesla Mannequin Y proprietor named Dylan reached out for assist in a Fb group that I average, I noticed it as a terrific alternative to open up a dialogue on dwelling charging tools security. 

I reached out to Dylan and requested him if he would permit me to make a video of me diagnosing the difficulty(s) after which correcting them. For his participation, I might make the required repairs to get him again to securely charging his automotive without cost. Dylan agreed, and I set the wheels in movement with the objective of getting it executed in lower than 10 days. 

Dylan’s Tesla Wall Connector stopped working when the wiring within the disconnect field that equipped energy to the charger melted.

I then known as Qmerit, the corporate that sponsors my YouTube Channel, State Of Cost, and requested them to contact one in all their community electrical contractors within the San Antonio, Texas, space and schedule them as quickly as potential to restore Dylan’s system. 

Not solely did they achieve this, however Qmerit provided to select up your complete price of the restore, which I used to be grateful for. We had been in a position to arrange the restore to happen on February twelfth, 9 days after Dylan posted the decision for assistance on Fb. 

I flew to San Antonio on the morning of the twelfth and met Matt Trout of Qmerit on the airport. Matt got here out particularly to speak with me on digicam about the necessity to rent an EV charging tools specialist whenever you set up your own home charger and to verify every little thing was executed to Dylan’s satisfaction. We drove to Dylan’s home and commenced to examine {the electrical} circuit supplying energy to the Tesla Wall Connector.

We had been joined by the native Qmerit electrical contractor, Cost Professional, who was known as upon to do the work. Matt, Ben from Cost Professional, and I had been shocked to search out not one, however a collection of issues which have brought on three completely different failures at Dylan’s home, which, remarkably, is just two years previous. 

The Cost Professional technicians made positive they torqued the entire connections to spec with a torque driver

We discovered three primary points. First, the Tesla Wall Connector’s circuit breaker, which had already been changed a couple of months prior as a result of it failed, was exhibiting indicators of overheating, and the busbar the place it was related to the service panel was badly charred. Dylan defined that when the breaker failed beforehand, he known as an area electrician who merely changed the breaker with out explaining to Dylan that the Busbar was broken as was the circuit breaker on the other facet of the Wall Connector breaker. 

The following situation we discovered was the feed from the panel used #6 aluminum wire and it wrapped 80 ft round the home to a junction field behind the home. Evidently, the earlier proprietor had that for an additional use, maybe an outside scorching tub, and when Dylan purchased the home and wanted to put in the Wall Connector, the electrician he employed used that circuit to go one other 60 ft to the storage on the opposite facet of the home. 

They did use copper wire, however the circuit now had 80 ft of aluminum wire related to 60 ft of copper wire that led to a disconnect field within the storage subsequent to the Wall Connector. Dylan suggested us that the connection within the junction field failed a couple of months in the past, and he had one other electrician come out and easily restore the connection. 

Dylan was searching for solutions within the Tesla Mannequin Y Fb group

Each Ben and Matt agreed they wanted to get rid of the 80-foot aluminum run within the Wall Connector’s circuit, and one of the best ways to do this was to put in a wholly new feed on to the storage, as a substitute of working 140 ft of wire across the whole home. The answer was to go up from the service panel, by the attic, and again all the way down to the charger, and that minimize the size of the run by greater than half. 

We then wired the Wall Connector on to the feed as a result of a service disconnect shouldn’t be required by code, because the circuit wasn’t larger than 60 amps. Additionally, Dylan most popular to not have it there except it was required as a result of he had a classy storage arrange and did not need the additional field on the wall. 

After an extended day, Dylan’s Mannequin Y was charging up in his storage and sure, I used to be in a position to get his drawback solved in underneath ten days (barely, as a result of this was day 9!) as I had hoped. 

We had Dylan’s Tesla Mannequin Y charging up earlier than the top of the day

This is only one instance of why electrical automobile charging tools requires particular therapy. Every little thing in Dylan’s Wall Connector circuit was executed by a licensed electrician, was permitted, inspected, and was to code. 

The issue is that EV charging locations a better pressure on electrical tools than some other gadget in your house. That is why we additionally see numerous low-quality NEMA 14-50 retailers failing when an EVSE is plugged into them. These retailers work high quality with different makes use of, like electrical ranges and garments dryers. 

However EV charging requires the utmost quantity of present to attract for a lot of steady hours, many days every week and that obligation cycle is greater than some disconnect containers, retailers and even circuit breakers can deal with, and over time they soften and fail. 

That is why it is important that you just use an electrician who has numerous expertise putting in EV charging tools. They may use higher tools, make certain the connections are torqued correctly and they’ll by no means use aluminum wire, as a result of it expands and contracts 30% greater than copper wire and that results in connection failures. 

I am contemplating making a collection of those movies, wherein I journey to EV proprietor’s houses which might be having issues with their charging tools and fixing it. Let me know within the remark part if that is one thing you would be fascinated with seeing.